Effects of nugget alloying on microstructures and properties of resistance spot welded joints of alu

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The resistance spot welding of 6063-716 aluminum alloy and l6 Mn steel was studied by nugget alloying.The results indicated that the Al-steel joint had characteristics of welding-brazing.The nugget zone consisted mainly of α-Al solid solution with dislocations and fine Mg_2Si particles.The interface zone had a double-layer structure:Fe_2Al_5 layer at steel side and Fe_4Al_(13) layer at Al nugget side.The nugget alloying has a significant effect on the joint properties by changing phase composition and refinement of grains.When alloy elements Cu,Zn,Ti and Ni were added,the tensile shear load of Al-steel joints reached 2 780 N,2 910 N,2 915 N and 2 929 N respectively,which increased by 24.1%,29.9%,30.1%and30.7%respectively compared with that(2 241 N) of joint without nugget alloying.Therefore,it is an effective way for improving mechanical properties of resistance spot welded Al-steel joints. The resistance spot welding of 6063-716 aluminum alloy and l6 Mn steel was studied by nugget alloying. The results indicated that the Al-steel joint had characteristics of welding-brazing. The nugget zone consisted mainly of α-Al solid solution with dislocations and fine Mg_2Si particles.The interface zone had a double-layer structure: Fe_2Al_5 layer at steel side and Fe_4Al_ (13) layer at Al nugget side. The nugget alloying has a significant effect on the joint properties by changing phase composition and refinement of grains. When the alloy elements Cu, Zn, Ti and Ni were added, the tensile shear load of Al-steel joints reached 2 780 N, 2 910 N, 2 915 N and 2 929 N respectively, which increased by 24.1%, 29.9%, 30.1 % and30.7% respectively compared with that (2 241 N) of joint without nugget alloying.Therefore, it is an effective way for improving mechanical properties of resistance spot welded Al-steel joints.
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