A Micro-coupling for Micro Mechanical Systems

来源 :Chinese Journal of Mechanical Engineering | 被引量 : 0次 | 上传用户:yizhutingyu
下载到本地 , 更方便阅读
声明 : 本文档内容版权归属内容提供方 , 如果您对本文有版权争议 , 可与客服联系进行内容授权或下架
论文部分内容阅读
The error motions of micro mechanical systems, such as micro-spindles, increase with the increasing of the rotational speed, which not only decreases the rotational accuracy, but also promotes instability and limits the maximum operational speed. One effective way to deal with it is to use micro-flexible couplings between the drive and driven shafts so as to reduce error motions of the driven shaft. But the conventional couplings, such as diaphragm couplings, elastomeric couplings, bellows couplings, and grooved couplings, etc, cannot be directly used because of their large and complicated structures. This study presents a novel micro-coupling that consists of a flexible coupling and a shape memory alloy(SMA)-based clamp for micro mechanical systems. It is monolithic and can be directly machined from a shaft. The study performs design optimization and provides manufacturing considerations, including thermo-mechanical training of the SMA ring for the desired Two-Way-Shape-Memory effect(TWSMe). A prototype micro-coupling and a prototype micro-spindle using the proposed coupling are fabricated and tested. The testing results show that the prototype micro-coupling can bear a torque of above 5 N · mm and an axial force of 8.5 N and be fitted with an SMA ring for clamping action at room temperature(15 ℃) and unclamping action below –5 ℃. At the same time, the prototype micro-coupling can work at a rotational speed of above 200 kr/min with the application to a high-speed precision micro-spindle. Moreover, the radial runout error of the artifact, as a substitute for the micro-tool, is less than 3 μm while that of turbine shaft is above 7 μm. It can be concluded that the micro-coupling successfully accommodates misalignment errors of the prototype micro-spindle. This research proposes a micro-coupling which is featured with an SMA ring, and it is designed to clamp two shafts, and has smooth transmission, simple assembly, compact structure, zero-maintenance and balanced motions. The error motions of micro mechanical systems, such as micro-spindles, increase with the increasing of the rotational speed, which not only decreases the rotational accuracy, but also promotes instability and limits the maximum operational speed. One effective way to deal with it is to use micro-flexible couplings between the drive and driven shafts so as to reduce error motions of the driven shafts. But the conventional couplings, such as diaphragm couplings, elastomeric couplings, bellows couplings, and grooved couplings, etc, can not be directly used because of their large and complicated structures. This study presents a novel micro-coupling that consists of a flexible coupling and a shape memory alloy (SMA) -based clamp for micro mechanical systems. It is monolithic and can be machined from a shaft. study performs design optimization and provides manufacturing considerations, including thermo-mechanical training of the SMA ring for the desired Two-Way-Shape-Memory effect ( A prototype micro-coupling and a prototype micro-spindle using the proposed coupling were fabricated and tested. The testing results show that the prototype micro-coupling can bear a torque of 5 N · mm and an axial force of 8.5 N and be fitted with an SMA ring for clamping action at room temperature (15 ° C.) and unclamping action below -5 ° C. At the same time, the prototype micro-coupling can work at a rotational speed of above 200 kr / min with the application to a high-speed precision micro-spindle. Moreover, the radial runout error of the artifact, as a substitute for the micro-tool, is less than 3 μm while that of the turbine shaft is above 7 μm. micro-coupling successfully accommodates misalignment errors of the prototype micro-spindle. This research proposes a micro-coupling which is featured with an SMA ring, and it is designed to clamp two shafts, and has smooth transmission, simple assembly, compact structure, zero -maintenance and balan ced motions.
其他文献
提高构建社会主义和谐社会的能力,最突出和重要的是提高整合各种利益关系和矛盾的能力,因为利益分化加快和利益冲突不断出现已经构成构建和谐社会面临的主要问题和挑战。 Im
从沥青混凝土路面的破坏现象分析车辙问题比较典型,除了影响行车舒适外;还对交通安全有直接影响,例如车辆变换车道时操作比较困难;造成车速与方向不稳;车辙内的积水产生高速
20世纪70年代以后,西方翻译研究逐渐开始向文化转型,翻译研究成为独立的一门学科。从此女性主义翻译理论开始受到学者们的关注。由于女性主义在其发展过程中受到了结构主义、后
8月6日早晨,2016巴西里约奥运会开幕式燃起的熊熊火炬,向全世界告示四年一度的“奥运时间”又到来了。赛场内,体育健儿你追我赶,奋力拼搏;赛场外,体育报道各显神通,琳琅满目
Metal fibers have been widely used in many industrial applications due to their unique advantages. In certain applications, such as catalyst supports or orthope
全球经济的飞速发展促进了全球化的进程,英语成为对外交流中必不可少的工具。具有全球视野的专业人才日益受到各国重视。为了适应时代发展和社会需求,我国大学英语教学在近三十
阿瑟·米勒是20世纪美国最著名的剧作家之一。他创造出很多具有代表性的美国日常生活中的人物形象,借他们之口,表达出广大美国人的心声。米勒被公认为美国最杰出的剧作家之一
The high accurate classification ability of an intelligent diagnosis method often needs a large amount of training samples with high-dimensional eigenvectors, h
Welding polarity has influence on welding stability to some extent, but the specific relationship between welding polarity and weld quality has not been found,