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Complex surface shape measurement has been a focus topic in the CAD/CAM field. A popular method for measuring dimensional information is using a 3D coordinate measuring machine (CMM)with a touch trigger probe. The measurement set up with CMM, however, is a time consuming task and the accuracy of the measurement deteriorates as the speed of measurement increase. Non-contact measurement is favored since high speed measurement can be achieved and problems with vibration and friction can be eliminated. Although much research has been conducted in non-contact measurement using image capturing and processing schemes, accuracy is poor and measurement is limited. Some optical technologies developed provide a good accuracy but the dynamic range and versatility is very limited. A novel fiber-optic sensor used for the inspection of complex internal contours is presented in this paper, which is able to measure a surface shape in a non-contact manner with high accuracy and high speed, and is compact and flexible to be incorporated into a CMM. Modulation functions for tilted surface shape measurement, based on the Gaussian distribution of the emitting beam from single-mode fiber (SMF), were derived for specular reflection. The feasibility of the proposed measurement principle was verified by simulations.
Complex surface shape measurement has been a focus topic in the CAD / CAM field. A popular method for measuring dimensional information is using a 3D coordinate measuring machine (CMM) with a touch trigger probe. time consuming task and the accuracy of the measurement deteriorates as the speed of measurement increase. Non-contact measurement is favored since high speed measurement can be achieved and problems with vibration and friction can be eliminated. measurement using image capturing and processing schemes, accuracy is poor and measurement is limited. Some optical technologies made provide a good accuracy but the dynamic range and versatility is very limited. A novel fiber-optic sensor used for the inspection of complex internal contours is presented in this paper, which is able to measure a surface shape in a non-contact manner with high accuracy and high speed, and is compac t and flexible to be incorporated into a CMM. Modulation functions for tilted surface shape measurement, based on the Gaussian distribution of the emitted beam from single-mode fiber (SMF), were derived for specular reflection. The feasibility of the proposed measurement principle was verified by simulations.