Shear-extrusion process and its forming parumeters are proposed, whilst its laborsav- ing characteristic is utilized to forge large-size shutoff valve body on middle-due press. This new process is intended for the manufacture of large-size forged tubular components with branches on middle-due press. Experiments are carried out and processing parameters are obtained regarding the shear-extrusion process of a large-size shutoff valve body. Daformation and metal flow in the shear-extrusion process are inves- tigated. In orber to verify the laborsaving characteristic of this new process some contrastive experiments of extrusion force are performed between shear-extrusion and upsetting-extrusion for forming tubular components with branches. Based on rigid plastic FEM a plane-stain model is established to analyze shear-extrusion process of tubular components with branches. The analysis results by 2-dimensions PEM are comparatively quite well consistent with those of experiments. Both simulated and experimental results show that this new forming process is feasible for forging large-size tubular components with branches on middle-due press. Shear-extrusion process and its forming parumeters are proposed, where its laborsav- ing characteristic is utilized to forge large-size shutoff valve body on middle-due press. This new process is intended for the manufacture of large-size forged tubular components with branches on middle-due press. Experiments are carried out and processing parameters are obtained regarding the shear-extrusion process of a large-size shutoff valve body. Daformation and metal flow in the shear-extrusion process are in-tigated. In orber to verify the laborsaving characteristic of this new process some contrastive experiments of extrusion force are performed between shear-extrusion and upsetting-extrusion for forming tubular components with branches. Based on rigid plastic FEM a plane-stain model is established to analyze shear-extrusion process of tubular components with branches. The analysis results by 2-dimensions PEM are relativelyly well consistent with those of experiments. Both simula ted and experimental results show that this new forming process is feasible for forging large-size tubular components with branches on middle-due press.