Effect of heat treatment of Mn-Cu precursors on morphology of dealloyed nanoporous copper

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Nanoporous copper with nano-scale pore size was synthesized by dealloying Mn-Cu precursor alloy using a free corrosion method.The effects of heat treatment of Mn-Cu precursors on alloy phase,morphology and composition of the resultant nanoporous copper were investigated.It is revealed that the compositions distribute homogeneously in the bulk Mn-Cu precursors,which consequently results in a more fully dealloying for forming nanoporous copper.The alloy phase changes from Cu0.49Mn0.51 and Cu0.21Mn0.79 of non-thermally treated precursor to Cu0.33Mn0.67 of heat treated alloy.The residual Mn content in nanoporous copper is decreased from 12.97% to 2.04% (molar fraction) made from the precursor without and with 95 h heat treatment.The typical pore shape of nanoporous copper prepared by dealloying the precursor without the heat treatment is divided into two different zones:the uniform bi-continuous structure zone and the blurry or no pore structure zone.Nanoporous copper is of a uniform sponge-like morphology made from the heat-treated precursor,and the average ligament diameter is 40 nm,far smaller than that from the non-thermally treated precursor,in which the average ligament diameter is estimated to be about 70 nm.
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