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A non-aqueous suspension polycondensation method was proposed to proceed the reaction of p-phenylenediamine and terephthaloyl chloride for the preparation of poly(p-phenylene terephthalamide)(PPTA). The system was operated with NMP-Ca Cl2 solution as the dispersed phase and inert liquid paraffin as the continuous phase. Each of NMP-Ca Cl2 solution microdroplet suspended in paraffin served as a microreactor where the polycondensation took place. According to the results of TGA, XRD, IR, SEM and EA, PPTA with good quality was obtained through this novel method, and a number of main factors influencing this process were investigated to determine the optimum condition for the preparation of PPTA. Besides, this two-phase polycondensation system brings many unique advantages compared to the conventional solution polycondensation method, including a sealed reaction environment keeping the reactants away from oxygen and water, easy removal of HCl to promote the reaction, well-controlled temperature and low viscosity which means less energy cost.
A non-aqueous suspension polycondensation method was proposed to proceed the reaction of p-phenylenediamine and terephthaloyl chloride for the preparation of poly (p-phenylene terephthalamide) (PPTA). The system was operated with NMP-Ca Cl2 solution as the dispersed phase and Each of NMP-Ca Cl2 solution microdroplet suspended in paraffin served as a microreactor where the polycondensation took place. According to the results of TGA, XRD, IR, SEM and EA, PPTA with good quality was obtained through this novel method, and a number of main factors influencing this process were investigated to determine the optimum condition for the preparation of PPTA. reaction environment keeping the reactants away from oxygen and water, easy removal of HCl to promote the reaction, well-controlled temper ature and low viscosity which means less energy cost.