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我厂生产上的关键、进口设备担负着加工关键部件的任务,而且利用率高达80~100%,大多数开三班。这些设备因使用频繁,故障多,有的甚至停修数月之久,影响了生产。 针对我厂进口、关键设备存在的实际问题,我们进行了分析探讨,找出了矛盾的关键所在:一是资金短缺,设备不能按规定更新换代,因而造成故障频繁。二是进口备件缺乏,以致有些设备的问题迟迟得不到解决,拖延了停修期。三是我厂精大稀设备多、进口设备多。据1991年7月统计,全厂拥有主要设备1101台,其中精大稀设备230台,占主要设备的20%;全厂拥有进口设备110台,占主要设备的10%。有些设备技术水平较先进,结构复杂。但是,维修工人技术素质差,跟不上形势发展的要求,使有些进口、关键设备的疑难问题得不到解决。 如何解决这些问题?厂多次召开会议进行分析研究,最后决定成立“机电设备管理研讨协会”,改革修理形式和结构,并设立进口设备专业修理组,以充分发挥各车间维修战线工程技术人员、工人技师的力量,解决进口、关键设备的疑难问题。经过一年多的实践,初步取得良好效果,迄今已解决有疑难问题的进口、关键设
The key and imported equipment in our factory is responsible for the task of processing key components, and the utilization rate is as high as 80 to 100%, and most of them open three shifts. These equipments are used frequently and have many failures. Some of them even shut down for months, affecting production. In view of the actual problems in our factory’s imports and key equipment, we conducted analysis and discussion and found the key to the contradiction: First, the shortage of funds, equipment can not be updated as required, resulting in frequent failures. Second, the lack of imported spare parts, resulting in some equipment problems can not be resolved, delaying the period of maintenance. Third, we have many large and thin equipment and many imported equipment. According to the statistics of July 1991, the entire plant has 1,101 major equipment, including 230 large and thin equipment, accounting for 20% of the major equipment; the whole plant has 110 imported equipment, accounting for 10% of the main equipment. Some equipments have advanced technology and complicated structures. However, the poor technical quality of maintenance workers can not keep up with the requirements of the development of the situation, so that some difficult problems of imports and key equipment can not be resolved. How to solve these problems? The factory held a number of meetings to conduct analysis and research, and finally decided to set up a “Mechanical and Electrical Equipment Management Research Association”, reform repair forms and structures, and set up a professional repair team of imported equipment to give full play to the workshop maintenance technicians, The strength of workers’ technicians solves the difficult problems of imports and key equipment. After more than one year of practice, preliminary results have been achieved. To date, the import and key design of difficult problems have been resolved.