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长沙卷烟厂自动化物流系统的烟箱入库系统,由于存在入库烟箱信息乱、机械手真空故障及烟箱剔除过多等问题,影响烟箱入库,增加停机时间,为此,对烟箱入库系统进行了以下优化改进:①优化入库系统控制程序,解决了因胶带飘出以及烟箱相连而造成的停机问题;②采用62X系列扫码器代替42X系列扫码器,以提高纠偏能力和系统的分辨率;③增加喷胶装置,解决烟箱盖板变形造成真空不足而掉烟问题。优化设计后的卷烟工业企业物流系统采用西门子工控网络结构,利用烟箱条码进行分拣入库,便于出入库管理及产品追溯,简单高效。实际应用效果表明,烟箱入库系统的月平均停机时间由原来的1.2h/5亿支减少为0.23h/5亿支,提高了成品物流的自动化程度,解决了烟箱混牌问题,降低了操作工的劳动强度,提高了物流系统的稳定性和可靠性。
Changsha Cigarette Factory automated logistics system smoke box storage system, due to the presence of storage smoke information chaos, mechanical vacuum fault and excessive removal of smoke box and other issues, affecting the smoke storage, increase downtime, therefore, the smoke box Storage system for the following optimization and improvement: ① optimization of storage system control program to solve the problem caused by the tape floating out and the smoke box connected to the shutdown; ② 62X series coder instead of 42X series codec to improve correction Ability and system resolution; ③ increase the spray device to solve the smoke box cover deformation caused by lack of vacuum off the smoke problem. The optimized design of the cigarette industrial enterprise logistics system using Siemens industrial network structure, the use of tobacco bar code sorting storage, easy access management and product traceability, simple and efficient. The practical application shows that the monthly average downtime of the smoke storage system has been reduced from 1.2h / 500 million to 0.23h / 500 million, which has increased the degree of automation of finished products logistics, solved the smoke box aliasing problem and reduced The labor intensity of the operator, improve the stability and reliability of the logistics system.